WHY NEW FIA FLEXI TEST WON’T CLIP RED BULL’S WINGS...
(3 August 2010, by James Allen)
The FIA has responded to lobbying from McLaren and Mercedes in particular and has decided to beef up the tests they carry out on the flexing of front wings.
On the face of it this will oblige Red Bull and Ferrari to stop their wings from flexing as much as they do now and this will cost them lap time. But let’s look more closely at this and establish how much we think this will slow the cars down relative to the opposition.
Jo Bauer looks for secrets. Photo: Darren Heath
The FIA is allowed to change the test as it sees fit thanks to a rule which says: “In order to ensure that the requirements of Article 3.15 are respected, the FIA reserves the right to introduce further load/deflection tests on any part of the bodywork which appears to be (or is suspected of), moving whilst the car is in motion.”
Current rules allow the tips of the wing to flex by 10mm when a load of 50kg, which is 500 Newtons, is applied to them. But rival teams estimate that Red Bull’s wing is flexing by up to 25mm at high speed and on board TV footage at the weekend in Budapest clearly showed the wing rising up at the end of the straight when the driver braked.
The FIA has indicated that it is likely to double up the test load, with up to 100 kilogrammes onto the wing – and it will only allow a linear increase of deflection up to 20mm, which would appear to rule out the current Red Bull wing.
Now, the key to this is what the FIA technical delegate, Jo Bauer, is physically going to do in Spa to test the wings. And in all likelihood the answer is that he and his boss Charlie Whiting won’t tell the teams what the test will consist of before Spa scrutineering, they’ll have to guess and beef up their wings accordingly.
The Darren Heath photo which sparked this issue...
But this also matters because the linear flexing might only be a part of what the Red Bull nose is doing. There is a theory among engineers, based on looking at the whole front wing when its loaded up, that there is some kind of spring loaded device in the crash structure to deflect the whole wing down, over and above what the wing tips do.
This theory was given some added impetus when Sebastian Vettel’s wing snapped in practice at Silverstone.
This theory goes beyond grabbing a bit of extra downforce from wing endplates being close to the ground, it brings a gain of lowering the front of the car, which is very attractive under the 2010 rules.
So it will depend on how Bauer tests the wing as to how much it slows down the Red Bull car. How will Red Bull respond? They will look again at the rule and will have to think through whether the new test will be on the wing itself or the wing relative to the chassis, in which case they may have to do more.
With a two week compulsory shutdown, Red Bull will struggle to make anything up for Spa, so although they are likely stiffen the current wing when time allows, a short term fix might be to go back a step or two on the front wing.
But the new FIA test loading extra weight on the wing isn’t necessarily going to catch the whole of what Red Bull’s wing is doing.
Most teams, when they think up some brilliant new device, run it past the FIA’s Charlie Whiting first to get a view on whether it’s legal. It’s the way the FIA like things to be done and the Brawn double diffuser and the McLaren F Duct are examples of that.
But Red Bull Designer Adrian Newey doesn’t tend to work that way and neither did Rory Byrne on the winning Ferraris of the early 2000s. Newey puts things on the car and then waits to see if they get picked up. Whiting tends to like to keep things out of the public domain and so when he and Bauer pick something up, he marks a team’s cards that he doesn’t want to see it again at the next race. In this way Newey’s cars can have a few wins under their belt before something is spotted and has to come off.
There is a belief among engineers that some of the “all nighters” the Red Bull mechanics have done this year have not been simply due to adding last minute parts flown out from England, but because Bauer and Whiting have knocked them back on some new device. The modification to the slot on the blown diffuser, spotted by McLaren’s Paddy Lowe, is a case in point, but there are likely to have been others.
But even if he does go conservative, which is not in Newey’s nature, rival teams are kidding themselves if they believe that any new flexi wing test will bring the Red Bull within striking range.
Frank Dernie, the veteran aerodynamicist observed to me this week that “The difference in performance between the Ferrari and the McLaren, is probably mostly down to the front wing. But the difference between the Red Bull and the Ferrari is elsewhere.”
The Red Bull in Hungary was another full second faster than the Ferrari, which is therefore about far more than the front wing.
One of the secrets of the Red Bull car is the interaction of the front end aerodynamics of the car with the rear end and how they work together. No other car comes close to balancing out the front and rear so well and in generating overall downforce and it seems that the other teams are still scratching their heads about how it works.
Looking at – and even copying – something like the front wing in isolation isn’t going to give them the answer. To match the Red Bull they would have to replicate the way the aero devices work with each other and that will take a long time. By the time they’ve figured that out, next year most likely, Red Bull will be well on with the next thing.
They have built an advantage it will take far more than a flexi wing test to cut down.
But if Adrian Newey has a weakness, it is that he cannot resist the temptation to add extra little things to the car to boost performance – hence the “all-nighters” – and it is often these things which lead to reliability problems.
There will be factions within the team, race operations people most likely and hopefully Christian Horner too, who will now be arguing for Newey to play it more conservative in this respect in the final run-in to the championship and not take risks with too many trick new parts. They have a big advantage and no doubt some more major upgrades coming, so it is vital that they just harvest maximum points from now to the end of the season and this will bring them both the Constructors’ Championship for the team and the Drivers’ title to one of their drivers.
Messing around with risky parts and dealing with driver politics have cost them a lot of points already and remain the two areas where the team can still lose both championships...
Red Bull front wing...
The concept of applying aero elasticity to F1 wings is not new, in fact it goes back over 30 years. Wings which flex at speed have appeared at various times over that period, when new technology allows the rules to be circumvented and new rules the performance gain is attractive enough. This is such a time, due to the new wide front wing rules.
There are two points of view on front wing flex; one is that a rigid front wing will give you exactly the same results on the track as you get in the wind tunnel and in the Computational Fluid Dynamics programmes. The other is that the lower you can get the wing tips to the ground, the more downforce you will generate and this will be faster.
A flexi wing can bring gains of 2/10ths of a second or more in the wing tips alone, but there are risks to this approach.
It is easy to end up with a wing which makes the car loose in high speed corners, which spooks the driver. It can upset the balance of the car with some strange results. The reason for this is that it is not possible to do wind tunnel tests and CFD programmes with deformed shapes, which replicate the full flexing of the wing with the car at various angles in cornering. It’s just far too complex to model. So having a flexing front wing is a bit of an unknown.
Another problem is that by definition, if it is flexing and thus creating more downforce as you go fast down the straights, it is therefore also creating more drag. And then when the driver lifts off the throttle and the wing rises up it drops downforce and can make the car unstable in a slow corner.
However it is very good on medium and fast corners, such as are found in Sector 2 in Budapest, where the Red Bull was untouchable last weekend...
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FORMULA 1 GALLERY by DARREN HEATH...
"Flexible friends"
(27 July 2010)
Friday afternoon trackside at one of Silverstone’s flat-out sections, viewfinder to my eye, I focused in on the fast-approaching Red Bull RB6. Panning smoothly as the car rushed towards me I noticed something odd. The front wing endplates, usually running parallel to the ground, seemed almost to be touching the Tarmac below.
Now I probably wasn’t alone in noticing that the Red Bull’s front wing – from the season’s opening race – appeared lower than that of its rivals, but what I spied on the run to Abbey seemed more pronounced. Coincidentally the events that unfolded at the British Grand Prix centred on Vettel’s and Webber’s new front wings – or rather, post-P3, Vettel’s front wing.
Perhaps the brouhaha surrounding the team’s supposed favouring of one driver over the other distracted attention from the front wing itself, and from its apparent flexibility. I resolved to dig a little before shooting the cars at Hockenheim.
Now you don’t need to be a car designer to know that there are obvious advantages to running a formula car’s front aerofoils as close to the road as possible. A considerable increase in downforce with very little increase in drag are just two of the major benefits.
Drawbacks are few, possible high speed oversteer and perhaps an inherent reduction in strength – which could result in dramatic failures.
Certainly some rival team engineers suspect that Vettel’s wing failure at Silverstone may have had something to do with the inner workings of Red Bull’s trick new nose section.
At high speed and under heavy load the RB6’s ground-hugging, skirt-like front wing endplates bring to mind a late ’70s, early ’80s ground effect car: the air speeds up as it’s channelled underneath, sucking the machine closer to the road, resulting in awesomely fast corner speeds.
Indeed at Barcelona earlier this year Mercedes’ GPS system, busy tracking the F1 cars careening around the flat-out Turn 3, registered similar entry speeds for the MGP W01 and the RB6. A few seconds later, at the corner’s exit, things had changed. The Red Bull was pulling away with a 12kph advantage.
If that’s the kind of performance the Milton Keynes outfit had with its old front section, imagine it with the new one.
Judging from my photographs Ferrari has worked out the secret – although the front wings on both the F10s and the RB6s have been deemed legal, so the rest must now follow.
There’ll be some midnight oil burning hard in Woking, Brackley, Enstone, Wantage, Hingham, Hinwil, et al.
The 2010 F1 arms race just went to Defcon 1.
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