8000RPM,
I've heard from guys w/ frequent track use going w/ steel instead so if you're going to track often that may be the better or at least less costly option. It has to do with how hot they get, as they get extremely hot, like glowing on a race car the wear increases but w/ a street car this is less likely/often.
Here's some info I had gathered a while back, some of it is more useful than other's, some of it repeats. The info I was really looking for but couldn't find was from someone at the "Porsche Driving Experience" on cars with 100k w/ track mileage showed less than .01mm wear at the rotor.
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Porsche Christophorus Magazine April/May 2001
"In the test program, the ceramic disks and Brembo calipers have withstood
twenty such hard braking cycles from 250 km/h (155 mph) to 100 km/h (62 mph)
without any decrease in braking effectiveness. And with somewhat more
sensible use, the silicon-carbide discs should last 300,000 kilometers
(185,000 miles)."
Porsche Cars North America, Inc. 2000 911 Turbo Literature:
"Porsche Ceramic Composite Brakes: Strong enough to stop time. (Or, at
least, wear and tear)
Once again, Porsche has stopped conventional thinking in its tracks by being
the first to offer a revolutionary new ceramic brake disc as an option on
the new 911 Turbo. Called Porsche Ceramic Composite Brakes (PCCB), this new
technology shatters benchmarks in every respect.
While it’s dimensions are similar, a ceramic brake disc weighs 50 percent
less than its cast-iron counterpart, reducing unsprung weight by 44lts for
improved handling. Armed with new composite metal linings, ceramic brakes
maintain their frictional coefficient regardless of temperature for the
ultimate in fade-free stopping power. Cross-drilled discs and water
resistant brake linings ensure equally superior performance in wet weather.
PCCB technology achieves immediate emergency braking without having to stomp
on the brake pedal. It’s service life is every bit as effortless: the
ceramic’s hard surface and corrosion-free properties allow a brake disc to
last as long as the car itself. Which, for a Porsche, is a long time
indeed."
Porsche Panorama, April 2001
"In use, these are brakes with no sense of humor, and somewhere in the
owner’s manual it better say “don’t put your foot on the brakes unless you
look in the rear view mirror first.” There might also need to be a word
about having enough air in your lungs to go without breathing for a while
during operation of the ceramic seizers. They are nevertheless quite linear
and controllable, with sometimes a little pad squeak, but surprising little
dust. They are reported to be very durable – as in forever – but be prepared
to buy pads a bit more often."
Suncoast Motors –
"The 911 GT2 comes with the most effective braking system ever featured on a
production Porsche: the Porsche Ceramic Composite Brake (PCCB). This is a
powerful new technology designed to cope with even the most extreme
conditions on racetrack and road.
At the heart of the new technology is a ceramic brake disc made of specially
treated carbon fibre silicated in a high-vacuum process at approximately
1,700 ºC. The PCCB disc is cross-drilled and internally vented, and is
approximately 50% lighter than conventional alternatives. Since this weight
is unsprung, i.e., not supported by the suspension, PCCB automatically
improves agility and handling. Another feature of the system is the
innovative new composite brake pad, which combines with the ceramic disc to
deliver extremely high and constant levels of friction under braking. By
replacing conventional metal components with composite pads and discs,
temperature is no longer a factor in brake performance. This configuration
not only helps minimise braking distances - particularly under heavy use -
it also ensures safer deceleration from high speed thanks to improved fade
resistance.
In an emergency stop, PCCB immediately delivers maximum stopping power to
the road. Abrasion is extremely low compared with metal discs, with each
PCCB disc offering a service life of approximately 300,000 km. The new
composite brake pads also last around twice as long as conventional ones.
What's more, the new PCCB pads do not absorb water, making for outstanding
performance in the wet.
http://www.europeancarweb.com/tech/0406ec_install_carbon_ceramic_brakes/
>From Ward's Auto World
new ceramic-composite rotors can withstand a maximum temperature load of
2,550 degrees F (1,400 degree C) and exhibit low levels of thermal
expansion, reducing brake "judder" (jar and shudder) and squeal under hard
use. The discs are said to be good for 186,000 miles (300,000 km) of use -
and they do not corrode.
The Car Connection
Ceramic composites
The Porsche system, called "Porsche Ceramic Composite Brake" or "PCCB" will
be about a $10,000 option on the 911 Turbo and will be standard equipment on
the 911 GT2. The PCCB system will use a distinctive yellow caliper at each
wheel and will reduce weight at each corner to the tune of about 11 lbs.,
thus the PCCB system weighs about half that of the standard system. The
rotors look remarkably like the iron versions they replace since they are
vented and cross-drilled. The rotors are machined as needed and attached to
the racing style composite hub - another weight saving feature due its
precise, computer-aided design. Porsche claims a life of at least 100k
miles in addition to an immunity to corrosion and better wet braking due to
the special metallic pads not absorbing any water. The primary benefits of
PCCB are thus greatly improved wet or dry stopping power with reduced fade;
improved suspension response/handling, and improved acceleration (due to
less rotational inertia in the all wheel drive powertrain).
>From Automania
For example, Porsche Ceramic Composite Brakes (PCCB) use a cross-drilled,
carbon fiber reinforced ceramic disc with special composite pads. The new
PCCB brake disc weighs 50 percent less than its cast-iron counterpart
despite considerably larger dimensions. Another key benefit of PCCB is the
carbon brake’s exceptional life. While the actual rate of wear on all brake
components, particularly pads and discs, is entirely dependent on individual
driving style and vehicle usage, comparison testing reveals a much longer
life expectancy with PCCB than with conventional braking systems, where
Porsche claim 250,000 km or more under normal driving conditions.
http://www.hydroaire.com/downloads/BrakeSavings.pdf
>From Automotive Intelligent News
For the first time the new Carrera features ceramic brake discs enhanced to
an even higher standard, the new design of the interior cooling ducts
increasing the flow of cool air through the spinning disc. At the same time
the larger number of cooling ducts increases disc rigidity, in the process
significantly reducing deformation of the disc under high pressure. A
further point is the optimisation of fibre reinforcement on the friction
surface of the brake discs, significantly enhancing the resistance to
abrasion particularly under high loads. For the customer, these improvements
mean even better performance, enhanced brake comfort, and even longer brake
system life.
>From Brembo, makers of the ceramic brakes for Porsche and Mercedes
Ceramic composite brake rotors are standard on Formula One racers, and a new
era of road-car use is beginning with their optional - and super high-cost -
fitment on bad-boy models like the Porsche 911 Turbo and Mercedes-Benz CLK
55 F1.
In addition to outrageous stopping power, the carbon ceramic brakes are
claimed to reduce weight by almost 13 lbs. (5.8 kg) per rotor, and they're
nearly impervious to heat-induced fade and will last for the life of the
vehicle.
>From Pagid Brakes
Dieter Goldbach, President at BT Bremsen, says, “Through our relationship
with Porsche we have, in the past few years, been working on ceramic pads
and discs for road cars like the GT2, GT3 and the new Carrera GT. With
Porsche we have also developed a friction material that is used in the
ceramic clutch in the Carrera GT. Our very latest development, ceramic-based
friction materials for use with steel discs, has also come out of this
programme.”
The very high thermal capacity of ceramic-based materials means that, unlike
organic based materials, they are not affected by any heat levels normally
generated by a car and have proved to be ideal for high performance
applications. The development work on these materials has also shown
potential advantages for the use of ceramic-based materials with steel discs
and in the near future Pagid will be introducing new pads that have resulted
from this experience.
Goldbach explains: “The pads we use with steel discs have a ceramic content
but they are not pure ceramic. A ceramic disc does not store heat like a
steel disc – it transfers a lot of heat into the pad so we have had to
develop a new kind of pad that can handle high disc surface temperatures.”
Of course this has implications for the other parts of the braking system.
In Goldbach’s view, the brake equipment manufactures must accept that that
high performance brake systems can cause some heat problems, especially with
the brake fluid. “I think the caliper manufacturers need to look at their
designs to help in this regard,” he says. “Today it’s possible to make pads
that can handle far more thermal load that the rest of the system can
handle.”
Nevertheless, Goldbach is convinced hat ceramic and ceramic-based materials
are the way of the future for both the road and the track. “Ceramic discs
and pads have an important advantage over carbon in their cold friction
characteristics,” he says.
“Carbon discs and pads will only work properly within a limited temperature
window. If they get too hot, the wear rate goes up; if they are too cold,
the friction co-efficient is reduced. Also, the weight of a ceramic disc is
only a fraction of the weight of a steel disc and not significantly heavier
than a carbon disc.
“For racing, ceramic brake technology needs to be slightly different to the
way it has been made to work on road cars, but I think in a year o two you
might see Porsche and others using ceramic brakes in races.”
When Pagid’s ceramic development programme started five years ago, it was a
highly confidential project. Like all brake pad manufacturers, Pagid’ method
of attaching its friction material to the metal backing plate is also a
sensitive area. Nevertheless, Goldbach offers a glimpse of how it is done:
“Like all other manufacturers we have a special patented method,” he says.
“High pad temperatures can lead to problems in the binding of the friction
to the metal backplate, especially with ceramic brake pads. Our attachment
method is a special mechanical arrangement that penetrates deeply into the
construction of the pad.
“The temperatures generated in racing and high performance braking can lead
to cracks appearing in the friction material. Our patented attachment method
means that the material will stay solid on the back plate without harming
the disc and guarantees that the brakes will work properly. We call it out
‘Safety Lock’ system.”
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08 PORSCHE Turbo Cabriolet, 06 Ferrari F430, 04 Durango HEMI, 04 Harley Davidson Screamin Eagle, 93 Harley Davidson Nostalgia
